High-pressure zinc and aluminium casting, supported by design development, tooling expertise and production engineering in Chennai, India.
Showing 11 catalog items
High-pressure zinc die casting for complex and thin-wall component designs, supported by product feasibility, tooling expertise and secondary operations.
High-pressure aluminium die casting with design and secondary-operation support. The profile highlights aluminium’s strength-to-weight potential, heat resistance, dimensional stability and finish options.
Select the alloy to suit your component and performance requirements.
Aluminium grades listed in the company profile; confirm the required alloy against the part drawing and specification.
A component photograph shown in the company profile; the profile does not identify this part by name.
A component photograph shown in the company profile; the profile does not identify this part by name.
A component photograph shown in the company profile; the profile does not identify this part by name.
A component photograph shown in the company profile; the profile does not identify this part by name.
A component photograph shown in the company profile; the profile does not identify this part by name.
A die-cast component shown in the company profile. The profile does not identify its part name or application.
A further component example from the company profile. Contact Nexocast to confirm the part details and manufacturing requirements.
The five component photographs are shown in the company profile’s ‘Current Running Parts’ section. Individual part names, alloys and applications are not identified. Machine specifications and daily shot capacities reflect the profile; confirm current availability and part-specific throughput with Nexocast.
Illustrative visuals inspired by the product board. They are not dimensioned product representations; confirm actual part designs and specifications with Nexocast.
Company profileHot-chamber die casting for precision zinc components.
Engineering support for complex geometries and thin-wall designs, with production planning matched to the component.
Company profileCold-chamber die casting with in-house design and production support.
A production route for aluminium components, with feasibility and process needs reviewed against your part design.
Company profilePractical design review for manufacturability, flow-point placement and tool concept development.
The profile lists Creo 12 for 3D/2D design and AutoCAD for 2D layouts, alongside feasibility review, DFM response and flow-point identification.
Company profileTool design experience spans PLI, multi-slide and conventional aluminium and zinc tooling.
Design support covers lifter concepts, angle movement and three-plate tools. The profile identifies nearby partner tool-room support from BTECH Precision Engineering India Pvt. Ltd..
Illustrative visualFollow-on support to prepare cast parts for their next production stage.
Plan casting and follow-on operations together, with finish requirements and external processes clarified during the enquiry.
Illustrative visualQuality policy focused on defect prevention, process controls and continual improvement.
Quality requirements and measurement needs can be discussed as part of the component and process review.
Compare the main processes and support described in the Nexocast company profile.
| Service | Material / focus | Equipment or support | Profile details |
|---|---|---|---|
| Zinc die casting | Zinc | Yizumi HM · 90T hot chamber · 271 cm² · 1.2 kg shot · 360 × 360 mm platen | 4,000 shots / day |
| Aluminium die casting | Aluminium | Yizumi HII · 180T cold chamber · 180 cm² · 1.3 kg shot · 460 × 460 mm platen | 2,000 shots / day |
| Design & DFM | Zinc and aluminium parts | In-house design support | Feasibility, DFM and flow review |
| Tooling engineering | Zinc and aluminium tooling | Engineering & partner tool room | PLI, multi-slide and 3-plate experience |
| Secondary operations | Cast components | In-house support; plating external | Finishing route planned per requirement |
| Quality support | Process controls & measurement | Kosaka measurement support | Risk-based controls and QMS improvement |
Daily shot capacities are profile-stated figures. Confirm current machine availability, part-specific throughput and delivery timing during project review.
Finishing options described in the company profile; plating and selected surface finishes are outsourced.
Deburring, surface smoothing, cleaning and preparation before polishing or plating.
Shot, sand and glass-bead blasting for cleaning, deburring or a uniform textured finish.
Surface smoothing and polishing to prepare zinc die-cast parts for a brighter finish or plating.
Options listed include copper, nickel, chrome, chromate, clear lacquer, powder coat and e-coat, coordinated with external providers.
The machine and flow-analysis images are from the company profile. Mold visuals are illustrative; the profile identifies nearby toolroom support through BTECH Precision Engineering India Pvt. Ltd.
Engineering-led die casting, tooling knowledge and delivery priorities shaped by the company profile.
Registered in December 2025 and based at SIDCO Industrial Estate, Thirumudivakkam, Chennai, Nexocast Technologies focuses on high-pressure zinc and aluminium die-cast components. Its profile outlines design and production support, secondary operations and partner-assisted toolroom services.
The profile highlights more than 20 years of overseas team experience in PLI (Parting Line Injection) technology and conventional aluminium and zinc tooling, supported by international assignments in tooling and production engineering.
The profile sets three operating priorities: reduce customer lead time and cost, make reliable delivery commitments, and deliver tools and parts on time.
Help manufacturers bring reliable zinc die-cast components to production through precision tooling, practical engineering and disciplined process support—improving part quality and production flow.
Become a trusted partner and benchmark for zinc die casting, known for precision, continual improvement, cost-conscious engineering and dependable delivery.
The principles reflected in our engineering and quality policy
Design and production support for components with demanding geometry.
Defect prevention, process controls and continual QMS improvement.
Practical tooling and production engineering experience.
Focused on timely tools, parts and dependable delivery commitments.
Three directors bring complementary experience in tooling, commercial growth and international project execution.
With over 20 years in tool design, S. Ponrajan specializes in multi-slide and conventional aluminium and zinc tooling. His background includes MAGMA simulation analysis at Dynacast, Singapore, and five years in tooling operations and project management at IPC, Chennai.
With over 15 years in tool design, C. Arulkumar focuses on multi-slide and conventional aluminium and zinc tooling. He brings MAGMA simulation experience from Dynacast in Singapore and Shanghai, plus four years spanning tooling operations, sales and marketing at IPC, Chennai.
With over 20 years in project execution and pre-commissioning, G. Kudiyarasu has worked across marine, offshore and oil and gas, including FPSO and platform projects. His international experience spans Singapore, China and Norway, with a focus on construction piping, structural systems and commissioning.
Our company profile describes the commitments and controls that guide production.
Policy commitment to defect-free zinc and aluminium components and on-time delivery
Risk-based prevention, robust controls, workplace safety and compliance
Measurement support through Kosaka Calibration Pvt. Ltd.
Ongoing improvement of the Quality Management System
Nexocast’s profile lists zinc components up to 1,200 g for automotive (two- and four-wheelers), consumer durables, consumer electronics, telecommunications and fibre optics.
Zinc component focus for two- and four-wheelers
The profile identifies two- and four-wheeler parts as a market focus. Review part fit against the drawing, alloy, finish and production requirements.
The profile lists this sector as a target market. Share a drawing or sample to review component feasibility, alloy, finish and production requirements.
Consumer durable product applications
Consumer durables are a profile-listed market. Confirm component geometry, alloy, finish and expected volumes during feasibility review.
The profile lists consumer durables as a target market. Discuss the component drawing, finish and production requirements with the team.
Consumer electronics applications
Review electronics components against the drawing, dimensional requirements, alloy specification and surface finish.
Share the component drawing and application requirements for a project-specific review.
Telecommunications and fibre-optic applications
The profile identifies telecommunications and fibre optics as target applications for zinc components; confirm part suitability through drawing review.
Send a drawing or sample to review alloy, geometry and finishing needs for your application.
The profile identifies target markets, but does not map each pictured part to a specific application. Confirm suitability against the actual drawing and requirements.
Discuss a zinc or aluminium casting requirement with the Nexocast team